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Utility Trench Breakers

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What are Utility Trench Breakers?

Utility trench breakers are underground barriers installed along utility corridors to block groundwater flow, prevent erosion, and protect pipelines from washouts. Using trenchless polymer injection, trench breakers are formed quickly and effectively, providing a durable alternative to concrete or sandbag systems.

Problems Solved

  • Groundwater infiltration causing trench erosion
  • Washouts undermining pipelines and conduits
  • Soil instability in backfill around buried utilities
  • Maintenance costs from failed concrete or sandbag breakers
  • Delays from traditional breaker construction methods

Types of Polymers Used

High-Density Polyurethane Foams

  • Expands to densify and stabilize loose backfill soils
  • Provides lightweight reinforcement without added soil pressure
  • Cures rapidly to minimize operational disruption

Structural Polyurethane Resins

  • Creates rigid reinforcement zones behind walls and utilities
  • Transfers structural loads to stable ground layers
  • Extends service life of supported structures

Hydro-Insensitive Polymers

  • Expands and cures in wet or groundwater conditions
  • Seals voids and prevents erosion in saturated soils
  • Provides long-term durability in challenging sites
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Benefits of Utility Trench Breakers

Utility trench breakers with polymer injection protect underground utilities by blocking water flow and preventing erosion. These trenchless solutions are faster, more reliable, and longer lasting than conventional methods.

Durable Barriers to Protect Pipelines and Corridors

  • Blocks groundwater migration in utility corridors
  • Prevents erosion and washouts in trench backfill
  • Provides durable trenchless barriers without concrete
  • Reduces long-term repair and maintenance costs

Key Applications

Pipeline Corridors

Protects oil, gas, and water pipelines from erosion and washouts

Utility Trenches

Stops groundwater infiltration around conduits and cables

Sloped Installations

Prevents downhill water flow along utility trenches

Stormwater Systems

Blocks infiltration and protects stormwater conduits

Transportation Corridors

Reinforces utility trenches beneath roads and railways

Energy Infrastructure

Provides long-term stability for buried utilities in critical facilities

Services

Utility trench breakers are supported by these services:

Chemical Grouting

Chemical Grouting

Seals seepage paths and prevents groundwater migration through trench soils

Soil Stabilization

Soil Stabilization

Strengthens trench backfill against settlement

Void Filling

Void Filling

Eliminates cavities forming along buried utilities

Waterproofing & Leak Sealing

Waterproofing & Leak Sealing

Creates watertight barriers in trenches

Pipeline Support & Pillows

Pipeline Support & Pillows

Provides durable stabilization for pipelines

Curtain Grouting

Curtain Grouting

Forms continuous subsurface barriers to block erosion and protect utility corridors

How the Process Works

1

Investigation

Utility trenches inspected for infiltration or erosion risks

2

Planning

Breaker design tailored to pipeline and soil conditions

3

Access

Small-diameter injection points installed along trench backfill

4

Injection

Expanding polymers form impermeable underground barriers

5

Monitoring

Placement tracked in real time to ensure continuous breaker performance

6

Validation

Final inspection confirms durable trench breaker protection

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