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Pipeline Support & Pillows

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What are Pipeline Support & Pillows?

Pipeline support and pillow systems provide stable bedding beneath buried utilities by filling voids and reinforcing soils with expanding polymers. These trenchless solutions deliver uniform load distribution, prevent sagging, and extend the service life of pipelines and conduits.

Problems They Solve

  • Pipeline sagging caused by voids or soil erosion
  • Uneven bedding leading to stress at joints and connections
  • Settlement around buried utilities creating misalignment
  • Loss of support in areas of groundwater migration or washout
  • High maintenance costs from recurring pipeline failures

Types of Polymers Used

High-Density Polyurethane Foams

  • Expands to form custom-shaped pillows beneath pipelines
  • Provides lightweight bedding support without overloading soils
  • Rapidly cures for immediate stabilization

Structural Polyurethane Resins

  • Creates rigid bedding layers for long-term load distribution
  • Transfers pipeline loads to stable surrounding soils
  • Protects against sagging and joint displacement

Hydro-Insensitive Polymers

  • Performs reliably in wet or saturated soil conditions
  • Seals voids caused by groundwater movement
  • Ensures stable, watertight bedding support
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Benefits of Pipeline Support & Pillows

Pipeline support and pillows provide engineered bedding that prevents sagging, protects joints, and ensures long-term pipeline stability. These trenchless systems reduce maintenance costs and extend the service life of critical utilities.

Stable Support for Buried Utilities

  • Provides uniform load distribution beneath pipelines
  • Prevents sagging and misalignment at joints
  • Rapid curing allows immediate return to service
  • Durable support reduces long-term repair costs

Key Applications

Water Pipelines

Supports pressurized and gravity-fed water mains against settlement

Sewer & Stormwater Lines

Stabilizes bedding for large-diameter and municipal systems

Industrial Pipelines

Provides durable support for process and utility conduits

Energy Transmission Lines

Protects buried gas and fuel pipelines from sagging and joint stress

Utility Corridors

Stabilizes multiple lines in shared trenches or easements

Outfalls & Intake Lines

Supports pipelines installed in marine and coastal environments

Industries & Applications

Pipeline support and pillows are used wherever buried utilities require stable bedding and uniform load distribution. From municipal water systems to energy transmission corridors, these trenchless solutions protect pipelines and reduce long-term maintenance.

Transportation Infrastructure

Transportation Infrastructure

Crossings beneath highways and railways

Municipal Systems

Municipal Systems

Water, sewer, and stormwater pipelines

Industrial Facilities

Industrial Facilities

Utility and process conduits

Commercial

Commercial

Developments with buried utility systems

Marine & Coastal

Marine & Coastal

Outfalls, intakes, and submerged lines

Energy & Utility

Energy & Utility

Gas, fuel, and transmission pipelines

How Our Process Works

1

Investigation

Bedding conditions and voids identified through inspection and testing

2

Planning

Support design developed to restore uniform bedding conditions

3

Access

Small-diameter injection points installed along pipeline alignment

4

Injection

Expanding polymers placed to form pillows and stabilize bedding

5

Monitoring

Injection pressures and bedding response tracked in real time

6

Validation

Final inspection confirms uniform load distribution and stability

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