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Excavation Trench Breakers

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What are Excavation Trench Breakers?

Excavation trench breakers are underground barriers installed in utility trenches to block water flow, prevent erosion, and maintain soil stability. With trenchless polymer injection, trench breakers are constructed quickly and effectively, eliminating the need for concrete or sandbags.

Problems Solved

  • Groundwater infiltration causing trench erosion
  • Washouts undermining pipelines and conduits
  • Soil instability around trench backfill
  • Costly maintenance from failed trench breaker systems
  • Inefficiencies of concrete or sandbag breaker installation

Types of Polymers Used

High-Density Polyurethane Foams

  • Expands to densify and stabilize loose backfill soils
  • Provides lightweight reinforcement without added soil pressure
  • Cures rapidly to minimize operational disruption

Structural Polyurethane Resins

  • Creates rigid reinforcement zones behind walls and utilities
  • Transfers structural loads to stable ground layers
  • Extends service life of supported structures

Hydro-Insensitive Polymers

  • Expands and cures in wet or groundwater conditions
  • Seals voids and prevents erosion in saturated soils
  • Provides long-term durability in challenging sites
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Benefits of Excavation Trench Breakers

Excavation trench breakers with polymer injection provide watertight, long-lasting protection against groundwater infiltration and erosion. These trenchless solutions are faster and more reliable than traditional breaker methods.

Durable, Trenchless Barriers for Utility Protection

  • Blocks groundwater movement in utility trenches
  • Prevents erosion and soil washouts around pipelines
  • Provides durable trenchless barriers without concrete
  • Minimizes maintenance and long-term repair costs

Key Applications

Pipeline Trenches

Prevents groundwater infiltration and erosion around buried pipelines

Utility Corridors

Protects conduits and utility lines from soil washouts

Sloped Trenches

Stops downhill water flow through trench backfill

Stormwater Systems

Blocks infiltration and protects stormwater pipelines

Energy & Utility Sites

Reinforces soils around buried infrastructure in critical corridors

Transportation Corridors

Protects trenches near highways, rail, and road embankments

Services

Excavation trench breakers are supported by these services:

Chemical Grouting

Chemical Grouting

Seals soil voids and blocks groundwater migration through trench backfill

Soil Stabilization

Soil Stabilization

Strengthens trench backfill against settlement

Void Filling

Void Filling

Eliminates cavities forming along utility trenches

Waterproofing & Leak Sealing

Waterproofing & Leak Sealing

Creates watertight barriers in trench structures

Pipeline Support & Pillows

Pipeline Support & Pillows

Restores stability beneath critical pipelines

Curtain Grouting

Curtain Grouting

Forms subsurface barriers to stop seepage and prevent trench erosion

How the Process Works

1

Investigation

Trenches inspected for infiltration and erosion risks

2

Planning

Breaker design developed for site-specific conditions

3

Access

Small-diameter injection points installed in trench backfill

4

Injection

Expanding polymers form watertight, impermeable barriers

5

Monitoring

Placement tracked in real time to ensure continuous coverage

6

Validation

Final inspection confirms trench breaker effectiveness

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