solutionstunnel liner sealing

Tunnel Liner Sealing

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What is Tunnel Liner Sealing?

Tunnel liner sealing restores watertight performance in underground transit, utility, and drainage tunnels by blocking groundwater infiltration and stabilizing soils. Using trenchless polymer injection, cracks, joints, and liner interfaces are sealed without disrupting tunnel operations.

Problems Solved

  • Groundwater infiltration through tunnel liners and joints
  • Soil erosion and voids forming around tunnel structures
  • Hydrostatic pressure weakening tunnel walls
  • Settlement or misalignment from water migration
  • High repair costs from excavation-based tunnel rehabilitation

Types of Polymers Used

High-Density Polyurethane Foams

  • Expands to densify and stabilize loose backfill soils
  • Provides lightweight reinforcement without added soil pressure
  • Cures rapidly to minimize operational disruption

Structural Polyurethane Resins

  • Creates rigid reinforcement zones behind walls and utilities
  • Transfers structural loads to stable ground layers
  • Extends service life of supported structures

Hydro-Insensitive Polymers

  • Expands and cures in wet or groundwater conditions
  • Seals voids and prevents erosion in saturated soils
  • Provides long-term durability in challenging sites
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Benefits of Tunnel Liner Sealing

Tunnel liner sealing with polymer injection prevents leaks, reinforces soils, and restores watertight integrity in underground structures. These trenchless solutions reduce maintenance costs and extend tunnel service life.

Watertight Protection for Transit and Utility Tunnels

  • Stops groundwater infiltration in tunnels
  • Reinforces soils and prevents erosion around liners
  • Provides trenchless sealing without excavation
  • Extends long-term durability of tunnel systems

Key Applications

Transit Tunnels

Seals leaks and restores watertight performance in subway and rail systems

Utility Tunnels

Blocks infiltration around pipelines and conduits in underground utilities

Stormwater Tunnels

Seals leaks and stabilizes soils in large drainage systems

Cut-and-Cover Tunnels

Restores watertight integrity in shallow tunnel structures

Mining Tunnels

Protects underground shafts and passages from groundwater infiltration

Transportation Corridors

Reinforces tunnel systems supporting highways and rail networks

Services

Tunnel liner sealing is supported by these services:

Waterproofing & Leak Sealing

Waterproofing & Leak Sealing

Stops infiltration in tunnel liners and joints

Soil Stabilization

Soil Stabilization

Strengthens soils undermined by water migration

Void Filling

Void Filling

Eliminates cavities forming behind tunnel walls

Chemical Grouting

Chemical Grouting

Seals seepage paths and densifies soils under hydrostatic pressure

Structural Reinforcement

Structural Reinforcement

Provides durable support for tunnel structures

Curtain Grouting

Curtain Grouting

Creates external watertight barriers to block groundwater migration around tunnels

How the Process Works

1

Investigation

Tunnels inspected for leaks, voids, or liner defects

2

Planning

Injection design developed for cracks, joints, and hydrostatic conditions

3

Access

Small-diameter injection ports installed with minimal disruption

4

Injection

Expanding polymers seal leaks and reinforce soils behind liners

5

Monitoring

Placement tracked in real time to ensure watertight coverage

6

Validation

Final inspection confirms restored tunnel watertightness

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