industriestunnel underground infrastructure

Tunnel & Underground Infrastructure

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What is Tunnel & Underground Infrastructure?

Tunnel and underground infrastructure includes transit tunnels, utility vaults, basements, and other subsurface facilities. These assets face constant pressure from soils and groundwater, requiring watertight sealing and stable foundations to ensure safe and reliable operations.

Challenges in Tunnel & Underground Infrastructure

  • Groundwater infiltration through joints, cracks, or penetrations
  • Soil erosion causing voids and instability around structures
  • Settlement undermining tunnels, vaults, and underground facilities
  • Cracking or displacement from soil movement or water pressure
  • High operational risks and costs from tunnel closures and flooding

Types of Polymers Used

High-Density Polyurethane Foams

  • Expands to fill voids beneath foundations and slabs
  • Provides lightweight reinforcement without adding load
  • Cures quickly to minimize business interruption

Structural Polyurethane Resins

  • Strengthens soils supporting commercial structures
  • Provides rigid reinforcement for pavements and parking areas
  • Extends the service life of retail and office assets

Hydro-Insensitive Polymers

  • Expands and cures in wet or saturated soils
  • Blocks groundwater infiltration in below-grade structures
  • Maintains performance in challenging site conditions
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Benefits of Tunnel & Underground Infrastructure Solutions

Trenchless polymer injection provides watertight sealing and soil stabilization for underground facilities. These solutions prevent infiltration, restore stability, and extend the life of tunnels, vaults, and transit systems without disruptive excavation.

Long-Term Protection for Subsurface Structures

  • Seals leaks in tunnels, vaults, and underground structures
  • Stabilizes soils to prevent settlement and erosion
  • Minimizes downtime with trenchless application
  • Provides durable, long-term protection under pressure

Key Applications

Transit Tunnels

Seals leaks and stabilizes soils around subway and light rail systems

Utility Vaults

Protects electrical, water, and telecom vaults from infiltration and soil loss

Basements & Below-Grade Facilities

Provides watertight protection for underground commercial structures

Underground Utilities

Seals leaks and reinforces soils around water and sewer corridors

Cut-and-Cover Structures

Stabilizes soils and prevents groundwater infiltration in shallow tunnels

Culverts & Drainage Systems

Restores watertight conditions and stability in underground storm water assets

Services & Solutions

Common stabilization and repair methods applied to tunnel and underground assets include:

Waterproofing & Leak Sealing

Waterproofing & Leak Sealing

Blocks groundwater infiltration in tunnels and vaults

Void Filling

Void Filling

Eliminates subsurface cavities caused by erosion and infiltration

Soil Stabilization

Soil Stabilization

Reinforces soils surrounding underground structures

Settlement Mitigation

Settlement Mitigation

Corrects displacement in vaults, tunnels, and utilities

Structural Reinforcement

Structural Reinforcement

Provides durable support for compromised underground assets

Crack Repair

Crack Repair

Seals joints and cracks to restore watertight integrity

How the Process Works

1

Investigation

Tunnels and underground assets inspected for leaks, voids, or settlement

2

Planning

Injection design developed to restore water tightness and stability

3

Access

Small-diameter injection points installed with minimal surface disruption

4

Injection

Expanding polymers placed to seal leaks and stabilize soils

5

Monitoring

Flow and placement tracked in real time to ensure full coverage

6

Validation

Final inspection confirms watertight performance and stability

Get Started with Expert Support

Have a project in mind or need more details about our services? Connect with our team today to discuss your challenges and learn how URETEK solutions can deliver lasting results.