industriesrail infrastructure

Rail Infrastructure

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What is Rail Infrastructure?

Rail infrastructure includes tracks, ballast, subgrades, tunnels, bridges, and embankments that support safe and efficient rail transport. These assets experience heavy cyclic loading, vibration, and environmental exposure, requiring strong ground support for long-term reliability.

Challenges in Rail Infrastructure

  • Settlement or misalignment of track beds and subgrades
  • Ballast degradation causing instability in rail systems
  • Soil erosion and voids beneath embankments and tunnels
  • Groundwater infiltration compromising rail structures
  • High costs and delays from rail line closures during repairs

Types of Polymers Used

High-Density Polyurethane Foams

  • Expands to fill voids beneath foundations and slabs
  • Provides lightweight reinforcement without adding load
  • Cures quickly to minimize business interruption

Structural Polyurethane Resins

  • Strengthens soils supporting commercial structures
  • Provides rigid reinforcement for pavements and parking areas
  • Extends the service life of retail and office assets

Hydro-Insensitive Polymers

  • Expands and cures in wet or saturated soils
  • Blocks groundwater infiltration in below-grade structures
  • Maintains performance in challenging site conditions
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Benefits of Rail Infrastructure Solutions

Trenchless polymer injection restores stability and safety to rail infrastructure without prolonged closures. These solutions reduce maintenance costs, extend service life, and ensure smooth rail operations under heavy and continuous loading.

Safe, Reliable Rail Systems With Minimal Downtime

  • Restores alignment and stability to tracks and subgrades
  • Provides durable reinforcement for tunnels and embankments
  • Reduces downtime with fast-curing trenchless methods
  • Protects rail systems against settlement and water damage

Key Applications

Track Beds & Subgrades

Restores support and corrects settlement beneath rail lines

Ballast Stabilization

Strengthens degraded ballast to maintain track geometry

Rail Embankments

Stabilizes slopes and prevents erosion beneath rail corridors

Tunnels & Cuttings

Seals leaks and reinforces soils around underground structures

Bridge Approaches

Corrects settlement at approach slabs and transitions to structures

Rail Yards & Terminals

Restores slab and pavement performance in high-traffic rail facilities

Services & Solutions

Common stabilization and repair methods applied to rail infrastructure include:

Soil Stabilization

Soil Stabilization

Reinforces weak soils beneath tracks and embankments

Settlement Mitigation

Settlement Mitigation

Corrects displacement in track beds and approaches

Void Filling

Void Filling

Eliminates subsurface cavities beneath tunnels and bridges

Waterproofing & Leak Sealing

Waterproofing & Leak Sealing

Stops infiltration in tunnels and below-grade facilities

Concrete Lifting & Leveling

Concrete Lifting & Leveling

Restores slabs in rail yards and terminals

Structural Reinforcement

Structural Reinforcement

Provides durable support for bridges and heavy structures

How the Process Works

1

Investigation

Rail corridors and structures inspected for settlement, voids, or erosion

2

Planning

Injection design and sequencing developed to minimize rail service impacts

3

Access

Small-diameter injection points installed with minimal disruption to tracks

4

Injection

Expanding polymers placed to stabilize soils and restore alignment

5

Monitoring

Real-time tracking ensures effective stabilization and settlement control

6

Validation

Final inspection confirms restored support and safe rail operations

Get Started with Expert Support

Have a project in mind or need more details about our services? Connect with our team today to discuss your challenges and learn how URETEK solutions can deliver lasting results.